2016年1月11日星期一

threaded rodsShenzhen Sunrise Metal Industry Co.,Ltd

Whether your business needs tantalum flanges, molybdenum crucibles, electron beam welded assemblies, threaded rods, or tungsten machined parts,Shenzhen Sunrise Metal Industry Co.,Ltd should be your first call !
Shenzhen Sunrise Metal Industry Co.,Ltd

TEL:0086-0755-27185042
Websitehttp://www.sunriseta.com
E-Mailallen@sunriseta.com
High dimensional stability and excellent corrosion resistance

Our stirrers homogenize all types of glass melt. To do this, they must withstand extreme temperatures and aggressive glass melts. Molybdenum makes it possible. With its excellent dimensional stability and corrosion resistance against metal and glass melts, our material ensures optimum stirring coupled with long product service lives.

High thermal conductivity and low thermal expansion

High power densities and the flow of electricity through power diodes and transistors generate heat. Thanks to its good thermal conductivity and thermal expansion properties that are adapted to the relevant semiconductor material, molybdenum and its alloys are the perfect substrate for power electronics. When used as a base plate, molybdenum reliably dissipates heat.

Pure molybdenum - or maybe an alloy?

We prepare our molybdenum to perform perfectly in every application. We can determine the following properties through the addition of various alloys:
  • Physical properties (e.g. melting point, vapor pressure, density, electrical conductivity, thermal conductivity, thermal expansion, heat capacity)
  • Mechanical properties (e.g. strength, fracture behavior, creep resistance, ductility)
  • Chemical properties (corrosion resistance, etchability)
  • Machinability (e.g. cutting processes, formability, weldability)
  • Recrystallization behavior (recrystallization temperature, embrittlement, aging effects)
And there's more: By using our own customized manufacturing processes, we can modulate various other properties of molybdenum across a wide range of values. The result: Molybdenum alloys with different ranges of properties which are precisely engineered to meet the requirements of each individual application.
Name of materialChemical composition (percentage by weight)
Mo (pure)>99.97
TZM0.5 % Ti / 0.08 % Zr / 0.01 - 0.04 % C
MHC1.2 % Hf / 0.05 - 0.12 % C
Mo-Lanthanoxid (ML)ML0.3 % La2O3
MLR (R = Recrystallized)0.7 % La2O3
MLS (S = Stress relieved)0.7 % La2O3
MoILQ (ILQ = Incandescent Lamp Quality)0.03 % La2O3
Mo-YttriumoxidMY0.47 % Y2O3/ 0.08 % Ce2O3
MoReMoRe55.0 % Re
MoRe4141.0 % Re
MoWMW2020.0 % W
MW3030.0 % W
MW5050.0 % W
MoCuMoCu3030.0 % Cu
MoCu1515.0 % Cu
MoZrO2MZ171.7 % ZrO2
MoNbMoNb109.71 % Nb
MoTaMT1110.75 % Ta

TZM (Titanium-Zirconium-Molybdenum)

We transform our molybdenum into TZM by using small quantities of tiny, extremely fine carbides. TZM is stronger than pure molybdenum and possesses a higher recrystallization temperature and better creep resistance. TZM is used in high-temperature applications involving demanding mechanical loads, for example in forging tools or as rotating anodes in X-ray tubes. The recommended temperatures of use are between 700 and 1 400 °C.

MHC (Molybdenum-Hafnium-Carbon)

MHC is a particle-reinforced molybdenum-based alloy which contains both hafnium and carbon. Thanks to the uniformly distributed, extremely fine carbides, the material benefits from outstanding heat and creep resistance and, at 1 550 °C, the maximum recommended temperature of use is 150 °C higher than that of TZM. MHC is used in metal forming applications, for example. When used in extrusion dies, it is able to withstand extreme thermal and mechanical loads.

ML (Molybdenum-Lanthanum Oxide)

Small quantities of lanthanum oxide particles (0.3 or 0.7 percent) give the molybdenum a so-called stacked fiber structure. This special microstructure is stable at up to 2 000°C. Molybdenum-lanthanum oxide is therefore also creep-resistant even under extreme conditions of use. We mostly machine these alloys to produce furnace components such as stranded and other wires, sintering and annealing boats or evaporator coils. In the lighting industry, molybdenum-lanthanum oxide is used, for example, for retaining and feed wires.

MoILQ (Molybdenum-ILQ)

MoILQ is a microdoped molybdenum alloy with a lanthanum oxide content of only 0.03 percent by weight which has been specially developed for use in the lighting industry. Thanks to its specially adapted dopant content, its recrystallization temperature is higher than that of pure molybdenum. After recrystallization, its microstructure is also more fine-grained than in the case of pure molybdenum. Compared to our ML material, MoILQ is more suitable for forming and therefore easier to process. MoILQ is used for the core and support wires in the manufacture of filaments for incandescent and halogen lamps.

MY (Molybdenum-Yttrium-Cerium Oxide)

Our MY is a particle-reinforced molybdenum alloy that contains 0.47 percent yttrium oxide by weight and 0.08 percent cerium oxide by weight. We developed MY specially for use in the lighting industry. MY adheres well to quartz glass, is easy to weld and provides better resistance to oxidation than pure molybdenum. MY is primarily used in conductive ESS ribbons and in evaporation boats for applications in the field of coating technology.

MoW (Molybdenum-Tungsten)

Tungsten is improved by the high-temperature properties and corrosion resistance of our molybdenum. Available in different compositions from MW20 with 20 percent tungsten by weight to MW50 with 50 percent tungsten by weight, our MoW materials are primarily used for the manufacture of zinc as well as for stirring tools in the glass industry.
In addition, we use our MoW alloys to produce sputtering targets for coating flat screens. MoW layers possess enhanced etchability, a property which is of value for the manufacture of thin-film transistors.

MoRe (Molybdenum-Rhenium)

Small quantities of rhenium make molybdenum ductile even below room temperature. Molybdenum-rhenium (MoRe) is primarily used for thermocouple wires in the standard compositions MoRe5 and MoRe41 as well as in applications where a high level of ductility is important.

MoCu (Molybdenum-Copper)

Molybdenum-copper (MoCu) is a composite material which contains up to 30 percent copper by weight. This composite combines the high thermal conductivity of copper and the low thermal expansion of molybdenum. Our MoCu is perfect for the manufacture of passive cooling elements (heat sinks and heat spreaders) in electronic components. Due to their low weight, molybdenum-copper composites are particularly suitable for this type of application where every gram counts: In the automotive industry they are used as carrier plates for the IGBT modules that act as inverters in electric drives.

MoZrO2 (molybdenum-zirconium oxide)

 
Glass melting electrodes must withstand aggressive glass melts and very high temperatures. By adding 1.7 percent zirconium oxide by weight, we have endowed our molybdenum with properties that are of particular value for the glass industry. MoZrO2 offers better corrosion resistance against glass melts, greater stability at high temperatures and better creep resistance than pure molybdenum.
Our molybdenum sputtering targets are used to produce thin functional layers for flat screens. In the case of touch panels, in particular, a high level of corrosion resistance is essential. We therefore add the alloy element niobium to our all-round star, molybdenum, in order to achieve a particularly high level of corrosion resistance. You want to combine high corrosion resistance and easy structuring of the sputtered layer? Then we recommend our MoTa alloy.

A good all-rounder. Material properties of molybdenum.

Molybdenum belongs to the group of refractory metals. Refractory metals are metals that have a higher melting point than platinum (1 772°C). In refractory metals, the energy binding the individual atoms together is particularly high. Refractory metals have a high melting point coupled with a low vapor pressure, high modulus of elasticity and high thermal stability. Refractory metals are also typically characterized by a low coefficient of thermal expansion and relatively high density. The fact that molybdenum belongs to the same group as tungsten in the periodic table means that it has a similar atomic structure and chemical properties. The excellent thermal conductivity of both molybdenum and tungsten is also of particular interest. However, molybdenum is easily deformable even at quite low temperatures and is therefore simpler to work than tungsten.
Molybdenum is a genuine all-rounder with a very well-balanced range of properties:
Properties
Atomic number42
Atomic mass95.94
Melting point2 620 °C / 2 893 K
Boiling point5 560 °C / 5 833 K
Atomic volume1,53 · 10-29[m3]
Vapor pressure
at 1 800 °C1 · 10-4 [Pa]
at 2 200 °C5 · 10-2 [Pa]
Density at 20 °C (293 K)10.2 [g/cm3]
Crystal structurebody-centred cubic
Lattice constant3,147 · 10-10[m]
Hardness at 20 °C (293 K)
stress-relief annealed>220 [HV10]
recrystallized160 - 180 [HV10]
Modulus of elasticity at 20 °C (293 K)320 [GPa]
Poisson number0,31
Coefficient of linear thermal expansion at 20 °C (293 K)5,2 · 10-6[m/(m·K)]
Thermal conductivity at 20 °C (293 K)142 [W/(m ·K)]
Specific heat at 20 °C (293 K)0,254 [J/(g·K)]
Electrical conductivity at 20 °C (293 K)17,9 · 106[1/(Ω·m)]
Specific electrical resistance at 20 °C (293 K)0,056 [(Ω·mm2)/m]
Sound speed at 20 °C (293 K)
Longitudinal wave6 250 [m/s]
Transverse wave3 350 [m/s]
Electron work function4,39 [eV]
Capture cross-section for thermal neutrons2,7 · 10-27[m2]
We are able to influence the properties of our molybdenum and its alloys by varying the type and quantity of alloy elements that we add as well as by using tailor-made production processes. The carbides that we specifically include in our TZM and MHC materials modulate the mechanical properties of molybdenum across all temperature ranges. In particular, oxides increase the recrystallization temperature and creep resistance of the molybdenum. Rhenium makes molybdenum ductile even at room temperature. Copper increases the thermal conductivity without having any serious effects on the coefficient of expansion.
Vapour pressure of refractory metals
Vapour pressure of refractory metals
Evaporation rates of refractory metals
Evaporation rates of refractory metals
Linear thermal expansion coefficient of Mo, TZM and MLR
Linear thermal expansion coefficient of Mo, TZM
and MLR depending on the temperature
Thermal conductivity of Mo, TZM and MLR
Thermal conductivity of Mo, TZM and MLR
depending on the temperature
Specific heat
Specific heat
Specific electrical resistance
Specific electrical resistance

Molybdenum alloys compared to pure molybdenum

TZMMHCMLMoILQ
Alloy components (percentage by weight)0,5 % Ti
0,08 % Zr
0,01 - 0,04 % C
1,2 % Hf
0,1 % C
0,3 % La2O30,7 % La2O30,03 % La2O3
Thermal conductivity--
Stability at room temperature++
Stability at high temperatures/ Creep resistance++(<1 400 °C)
+ (>1 400 °C)
++(<1 500 °C)
+ (>1 500 °C)
+(<1 400 °C)
++ (>1 400 °C)
+
Recrystallization temperature++++++
Ductility after HT use+++++
Weldability++++
MYMoWMoReMoCu
Alloy components (percentage by weight)0,47 % Y2O30,08 % Ce2O320 - 50 % W5 / 41 % Re15 / 30 % Cu
Thermal conductivity~--++
Stability at room temperature~++-
Stability at high temperatures/ Creep resistance+++-
Recrystallization temperature+++-
Ductility after HT use+~+++
Weldability+~++-
~ comparable with pure Mo + higher than pure Mo ++ much higher than pure Mo - lower than pure Mo -- much lower than pure Mo

Thermophysical properties

Refractory metals are typically characterized by a low coefficient of thermal expansion and relatively high density. The same is true of molybdenum. This material is also characterized by a high level of thermal conductivity and low electrical specific resistance. Molybdenum atoms are strongly bonded and the element has a higher modulus of elasticity than many other metals.The thermophysical properties of molybdenum change with temperature. The diagrams below indicate the curves of the most important variables compared to tungsten:
Thermal expansion of molybdenum
Linear thermal expansion of molybdenum and tungsten
specific heats of molybdenum and tungsten
Specific heats of molybdenum and tungsten
The specific electrical resistivity of a material is the multiplicative inverse of its electrical conductivity. The lower the value of the specific electrical resistivity of a material, the better is its conduct current. The specific electrical resistivity is measured in Ωmm²/m. Metals show very different specific electrical resistivities. An example: silver 0.016 Ωmm²/m; titanium 0.8 Ωmm²/m. The temperature, alloying elements, impurities and defects of the respective material strongly influence the specific electrical resistivity. Our high performance materials molybdenum and tungsten show a very low specific electrical resistivity: appr. 0.05 Ωmm²/m at room temperature and even less then 0,5 Ωmm²/m at a temperature of 1,500°C. Therefore our metals are best suitable for the use as contact and coating materials. As molybdenum and tungsten have a cubic crystallattice, the specific electrical resistivity shows the same value in all crystallographic orientations.
Specific electrical resistance of molybdenum and tungsten
Specific electrical resistance of molybdenum and tungsten
Thermal conductivity of molybdenum and tungsten as a function of temperature
Thermal conductivity molybdenum and tungsten
depending on the temperature

Mechanical properties

Due to its high melting point of 2 620 °C, molybdenum retains its strength and creep resistance even at high temperatures. The strength of molybdenum increases even further the more the material is cold-worked. In contrast to that of other metals, the ductility of molybdenum materials also increases with increasing cold working. We add rhenium as an alloy element to increase the ductility of molybdenum and to reduce its brittle-ductile transition temperature. We also use titanium, zirconium, hafnium, carbon and oxides of rare earths as alloy components to add to our molybdenum. Compared to other metals, the modulus of elasticity of molybdenum and its alloys is very high due to the strong bonds between the molybdenum atoms. This means that we are able to create a variety of materials with very specific ranges of properties.
Modulus of elasticity of molybdenum
Modulus of elasticity of molybdenum plotted against
the testing temperature compared to our other
refractory metals: tungsten, tantalum and niobium.
Typical 0.2 % proof stress for Mo and TZM sheet material in stress-relieved or
Typical 0.2 % proof stress for Mo and TZM
sheet material in stress-relieved or
recrystallized condition (2 mm sheet thickness)
Typical tensile strength
Typical tensile strength for Mo and TZM sheet material in
stress-relieved or recrystallized condition (2 mm sheet thickness)
Comparison of the steady - state creep rate
Comparison of the steady - state creep rate of Mo, TZM and MLR
sheet material at 1100 °C
Comparison of the steady - state creep rate of Mo, TZM and MLR sheet material at 1450 and 1800 °C
Comparison of the steady - state creep rate of Mo, TZM and MLR
sheet material at 1450 and 1800 °C
Typical 0.2 % proof stress for Mo
Typical 0.2 % proof stress for Mo and TZM rod material
(diameter 25 mm; stress relieved condition)
Typical ultimate tensile strength for Mo- and TZM sheet material
Typical ultimate tensile strength values for Mo-, TZM and MHC- rod material
(diameter 25 mm; stress relieved condition)
Hardness values for Mo, TZM and MHC rod material (25 mm diameter,
stress-relieved condition) depending on temperature

Brittle-to-ductile transition temperature

If molybdenum is heated above a certain temperature then it loses its brittleness and becomes ductile. This temperature that is required to bring about the transition from brittleness to ductility is known as the brittle-to-ductile transition temperature. It depends on various factors including the chemical composition and level of cold working of the metal.
The ductility and fracture toughness of molybdenum materials decrease as the recrystallization level increases. This means that the recrystallization temperature is a decisive factor. Above the recrystallization temperature, the structure of the material changes. This restructuring of the grain reduces the strength and hardness of molybdenum and increases the likelihood of fractures. Demanding forming processes such as rolling, swaging or drawing are necessary in order to restore the initial structure. The recrystallization temperature is highly dependent on the level of cold working of the molybdenum and on its chemical composition, and in particular its dopant content. The table below summarizes the typical recrystallization temperatures of basic molybdenum materials.
MaterialTemperature [°C] for 100 % recrystallization (annealing time: 1 hour)
Deformation level = 90 %Deformation level = 99.99 %
Mo (pure)1100-
TZM1400-
MHC1550-
ML13002000
MoILQ12001400
MY11001350
MoRe411300-
MoW301200-
During the forming and machining of molybdenum and refractory metals in general, it is important to possess a good understanding of the special properties of this group of materials. If forming processes such as bending or folding are used, then these must be employed above the brittle-ductile transition temperature to ensure that the sheet can be safely worked without risk of fissuring. The thicker the sheet, the higher the temperature that is required for fissure-free forming. Molybdenum is also perfectly suited for cutting and punching operations provided that the tool is properly sharpened and the preheating temperature is correctly adjusted. However, cutting processes can also be performed without problem at extremely robust, powerful machines. If you have any special questions relating to the forming and machining of refractory metals, we would be glad to assist you with our many years of experience.

Chemical resistance

The excellent chemical resistance of molybdenum and its alloys is particularly appreciated in the chemicals and glass industries. At an atmospheric humidity of under 60 %, molybdenum is corrosion-resistant. Only at higher levels of humidity does discoloration start to occur. In alkaline and oxidizing liquids, molybdenum loses its resistance at temperatures of over 100 °C. For applications in which molybdenum is used in oxidizing gases and elements at over 250 °C, we have developed the Sibor® protective layer to prevent oxidation. Glass melts, hydrogen, nitrogen, noble gases, metal melts and oxide ceramics do not attack molybdenum even at very high temperatures or have a less aggressive effect than they do on other metallic materials.
The table below indicates the corrosion resistance of molybdenum. Unless indicated to the contrary, the specifications relate to pure solutions not mixed with oxygen. Tiny concentrations of extraneous chemically active substances can significantly affect the corrosion resistance. Do you have any questions regarding complex corrosion-related topics? We would be delighted to help you with our experience and our in-house corrosion laboratory.
Corrosion resistance of molybdenum
WaterCold and warm water < 80 °C (353 K)resistant
Hot water > 80 °C (353 K)not resistant
Hot water with nitrogen gassing or inhibitorresistant
Inorganic acidsHydrofluoric acid < 100 °C (373 K)resistant
Nitrohydrochloric acid, cold and warmnot resistant
Orthophosphoric acid up to 270 °C (543 K)resistant
Nitric acid, cold and warmnot resistant
Hydrochloric acid, cold and warmresistant
Sulfuric acid < 70 % up to 190 °C (463 K)resistant
Chromosulfuric acidnot resistant
LyesAmmonia solutionresistant
Potassium hydroxide (KOH < 50 %) up to 100 °C (373 K)resistant
Potassium hydroxide (KOH > 50 %)not resistant
Sodium hydroxide (NaOH < 50 %) up to 100 °C (373 K)resistant
Sodium hydroxide (NaOH > 50 %)not resistant
Sodium hypochlorite solution, cold and warmnot resistant
Organic acidsFormic acid 20 °C (293 K)resistant
Acetic acid up to 100 °C (373 K)resistant
Conc. lactic acid 20 °C (293 K)resistant
Oxalic acid 20 °C (293 K)resistant
Tartaric acid 20°C (293 K)resistant
Non-metalsBoron up to 1 600 °C (1 873 K)resistant
Carbon up to 1 100 °C (1 373 K)resistant
Phosphorous up to 800 °C (1 073 K)resistant
Sulfur up to 440 °C (713 K)resistant
Silicon up to 600 °C (873 K)resistant
Fluorine 20 °C (293 K)not resistant
Chlorine up to 250 °C (523 K)resistant
Bromine up to 450 °C (723 K)resistant
Iodine up to 450 °C (723 K)resistant
Glass melts*Up to 1 700 °C (1 973 K)resistant
* Excluding glasses containing oxidants (e.g. lead glass)
Corrosion resistance against gases
Ammonia gas resistant at
< 1000 °C
Air and oxygen resistant at < 400 °C
Noble gasesno reactionNitrogenno reaction
Carbon dioxide resistant at
< 1200 °C
Hydrogenno reaction
Carbon monoxide resistant at
< 1400 °C
Water vapor resistant at
< 700 °C
Hydrocarbons resistant at < 1100 °C
Please note that in atmospheres containing oxygen, in particular, a high level of oxidation occurs at temperatures over 400 °C. With special coatings such as Sibor®, we prevent the oxidation of molybdenum.
Corrosion resistance against ceramic furnace construction materials
Aluminum oxide ***resistant at < 1 900 °CMagnesium oxide ***resistant at < 1 600 °C
Beryllium oxide ***resistant at < 1 900 °CSilicon carbide ***resistant at < 1 300 °C
Graphite ***resistant at < 1 100 °CZirconium oxide ***resistant at < 1 900 °C
Magnesite bricks ***resistant at < 1 600 °C
The addition of up to 30 percent by weight of tungsten as an alloy component significantly improves the corrosion resistance of molybdenum, for example in zinc.
Corrosion resistance against metal melts
Aluminum resistant at
< 700 °C
Sodium resistant at < 1 030 °C
Berylliumnot resistantNickelnot resistant
Lead resistant at < 1100 °CPlutonium resistant at < 900 °C
Oxygen-containing lead resistant at
< 500 °C
Mercury resistant at < 600 °C
Caesium resistant at < 870 °CRubidium resistant at
< 1000 °C
Ironnot resistantScandiumnot resistant
Gallium resistant at < 300 °CRare earths resistant at < 1100 °C
Potassium resistant at
< 1200 °C
Silverresistant
Copper resistant at < 1300 °CUraniumnot resistant
GoldresistantBismuth resistant at
< 1400 °C
Lithium resistant at
< 1400 °C
Zinc resistant at < 400 °C
Magnesium resistant at
< 1000 °C
Tin resistant at < 550 °C

Natural occurrence and preparation

Molybdenum has been known since the 3rd century BC. However, at that time, the term "molybdaena" was used to refer to graphite and galena which was confused with (naturally occurring) molybdenite. It was not until the 17th century that scientists realized that molybdaena had no lead content, and in 1778, Carl Wilhelm Scheele used nitiric acid to produce white molybdenum oxide (MoO3). Scheele named the white precipitate "terra molybdaenae" (molybdenum earth). In 1781, Peter Jakob Hjelm succeeded in reducing molybdenum oxide for the first time. The result: Metallic molybdenum. However, we have Jöns Jakob Berzelius to thank for the chemical symbol and our knowledge of the chemical properties of molybdenum. Pure molybdenum was produced for the first time at the beginning of the 20th century by reducing molybdenum trioxide (MoO3) with hydrogen. The most important minerals used for the manufacture of molybdenum are molybdenite (MoS2). The world's largest molybdenum reserves can be found in North and South America and China. In the copper mines of Chile, molybdenite is extracted as a by-product of the country's copper mining operations. These ores have a molybdenum content of approximately 0.5 percent by weight. The accompanying minerals are separated from the molybdenum using the so-called flotation process. After being subjected to this method, the concentrate contains on average approximately 85 % molybdenite (MoS2). This concentrate is roasted at 600 °C. The molybdenite (MoS2) is oxidized to form molybdenum trioxide (MoO3).
Whether your business needs tantalum flanges, molybdenum crucibles, electron beam welded assemblies, threaded rods, or tungsten machined parts,Shenzhen Sunrise Metal Industry Co.,Ltd should be your first call !
Shenzhen Sunrise Metal Industry Co.,Ltd

TEL:0086-0755-27185042
Websitehttp://www.sunriseta.com
E-Mailallen@sunriseta.com

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